Manufacturing

1: Inner rod and outer tube were made by filament winding fiberglass/epoxy around pultruded mandrels

2: Inner rod was machined on lathe to fit outer tube

3: Ends were cut off inner rod and outer tube

 

4: Inner rod was sealed with epoxy

5: Fiberglass/epoxy panel was laid-up

6: Panel was cut into face sheets and sides for the base and squares to be machined into the top piece

7: Foam was cut for base panel, adhered to one face sheet, then a hole machined to fit outer tube

8: The foam with one face sheet was then adhered to other face sheet before being cut to size

9: Sides were adhered to base and cracks filled with epoxy

10: Two layers of panel were adhered and then cut into circle for the top piece

11: The bottom of the outer tube was filled with a piece of the inner rod

12: Adjustment holes were drilled in outer tube

13: The outer tube was adhered into the base and the top piece adhered to the inner rod

14: Rubber was cut and adhered to top and bottom using polyurethane adhesive